Microencapsulation and Microspheres
 
Spherisator M


 
 

We designed the Spherisator M, the main objective was to build a microsphere system which is both easy to use, small enough to fit on the benchtop, and allow for the range of applications for industrial, phamaceutical, cosmetic, agricultural, food, nutraceutical, and nuclear which we routinely handle. It was of great importance to design the Spherisator M in such a way that we offer standard modules or option for each of the  various applications and materials of the daily laboratory processes for each of these industries which we serve.
 
 
Technical Overview
 
Size (HxWxD in mm) 1000 x 870 x 360 mm
 
Weight (without options): ca. 75 kg
 
Components:
  • Frequency generator
  • Amplifier
  • Electronic pressure control and regulation
  • Automated Control System (Microprocessor controlled)
  • LCD-Display and Control
  • Electromagnetic vibrator with nozzle head adapter
  • Nozzle head (without nozzle)
  • 2 nozzles included (diameter can be chosen as specified below)
  • Stroboscopic lamp
  • 2 litre feed tank (glass) with tubing
  • Reaction tank with overflow system
  • Mechanical linear unit for reaction tank
  • Operating manual
  • Starter kit binder (100 ml) and reaction
    solution (500 ml)
Nozzles:
  • 50 - 500 µm in 50 µm
    steps
  • 500 - 5000 µm in 100 µm
    steps
Options:
  • Multi nozzle system, including: multi nozzle head, nozzle plate with 3 nozzles
  • Multi nozzle system, including: multi nozzle head,
    nozzle plate with 6 nozzles
  • Double nozzle system (angular gap nozzles, for
    Microcapsules) including: additional pressure control and
    regulation, double nozzle head, 2 pcs interior nozzles, 2 pcs
    exterior nozzles
  • Electrical lift for adjusting of the reaction tank
  • Flow reactor system including: funnel system, pump,
    filter system
  • 5 litre Feed Tank including tubing
  • 10 litre Feed Tank including tubing
Double nozzles (interior):
  • 50 - 500 µm in 50 µm steps
Double nozzles (exterior):
  • 200 - 5000 µm in 100 µm
    steps (at last 100 µm larger than interior!)
 
Spherisator M
 
The Spherisator M comes with a complete set of components including a basic set of binder and reaction fluids, so that it is possible to start immediately with microsphere processing. Sample recipes are included in the manual. For special applications, the Spherisator M can be adapted for glove box use. The control of the system, is then, outside of the glove box. This makes the use with very toxic, high potency, or radioactive materials easily possible. All options can be ordered together with the glove box system that we offer. For the most convenient production of feed solutions and suspensions, we offer a range of binder systems and hardening solutions which are optimized for the use with the Spherisator M.

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Vobis, LLC provides fabrication, evaporation and granulation components, and modular evaporation, granulation and pelleting systems.  We support our technologies with experienced engineering and testing services. Our fabrication services, evaporators, crystallizers, distillation systems, multiple effect evaporators, falling film evaporators, thin film, wiped film and short path evaporators, extruders, pellet mills, spheronizers, and spray dryers have proven themselves in multiple client applications.  Our formulation development and contract production services are available for Evaporation as well as Microencapsulation, Microsphere forming, and Granulation with Extrusion and Spheronization.

ASME Fabrication, Evaporators, Thin- Film Evaporators, Ethanol Plant Fabrication, Distillation Systems, Short- Path Evaporators, Falling FIlm Evaporators, Multiple Effect Evaporators, Crystallizers, Solvent Recovery Systems, Mixers, Extruders, Spheronizers, Fluid Bed Systems, Fluid Bed Dryers
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