Short Path or Molecular Distillation Toll Distillation and Wiped Film Evaporation Toll Processing
Our NEW Production Scale Wiped Film Evaporation and Short Path Evaporation (Molecular Distillation) Toll Distillation and Toll Processing system is a mulitple stage system incorporating both wiped film evaporators and short path evaporators.
Laboratory Wiped Film and Molecular Distillation Evaluations:
Starting with benchtop lab trials in our stainless steel Wiped Film or our glass Molecular (Short Path) Evaporation systems, we generate samples for analysis and to confirm appropriate operating conditions. We customize our wiped film and short path distillation processing conditions to fulfill your product purity requirements.
Our laboratory is equipped with a variety of analytical tools including High Performance Liquid Chromatography and Gas Chromatography.
Pilot Plant Testing Wiped Film Evaporation or Short Path Distillation
With a successful separation at the laboratory scale, we next carry out pilot plant wiped film and/or molecular distillation tests to quantify the qualitative results from the glass laboratory scale work. This will enable us to obtain quantitative and scaleable data, produce samples in pails or drums of overhead or bottoms as required for your evaluations and your market development efforts, as well as to develop the necessary process information that will enable us to help you to scale up to your commercial molecular or short path distillation process.
Toll Distillation
Whether you need 100 grams of product separated, or hundreds of tons, we can meet your requirements with our wiped film and molecular distillation facilities which are equipped with fractional distillation capabilities. This can be for an interim or permanent production requirement depending on your strategic goals. Our quality control and auditing capabilities will insure that the resultant product will be produced within your specification limits.
Our capabilities include the following:
- Single or multiple stage short-path or wiped-film evaporators with preflash
- Fractional Distillation simulation, testing, and toll processing
- Feed viscosities from water like to highly viscous polymeric materials
- Vacuum levels down to 0.001 mbar and pressures up to 90 PSIG
- Temperatures up to 350 °C
- We specialize in low volume through large volume toll distillation work
Partial List of Food Products/Applications for toll distillation includes:
- Monoglycerides
- Concentrate sugars to 99.9%
- Fish oil
- Vitamin E
- Cola Extract
- Fatty Acids
- Carmelization of Candies
- Dimer Acids
- Essential Oils
- Banana and other fruit purees
- Palm Oils
- Eggs
- Concentration of food flavors, aromas, and spice extracts
- Lecithin Drying
- Coconut Oils
- Omega 3 concentration
- Acetic Acid Recovery
- Herbal Extract Concentration
- Solvent removal from Herbal Extracts
- Rice Bran Oil
- Vanillin
- Citrus Oils
- recovery of pure glycerine from crude streams
- Mint Oils
Partial List of Specialty and Industrial Products/Applications for toll processing includes:
- Oil Rerefining
- Fragrances
- Surfactant Concentration
- Removal of monomers and volatile solvents from acrylic resins
- Epoxy resins
- Plasticizers
- Stabilizers
- Terpenes
- C-10-C-40 Hydrocarbons
- Fish Oil
- Omega 3 Fatty Acids
- Fischer-Tropsch Waxes
- Paint Solvent Recovery
- Catalyst Recovery
- Isocyanates Purification including MDI and TDI
- Removal of solvents, monomers from polymers
- Linoleic acids
- Enzymes
- Heat Transfer Fluids
- Removal of Caprolactam from Nylon 6
- Hydraulic Fluids
- Silicones
- Silanes
- rosin acids
- Lubrication Additives
- Vacuum Oils
- Waxes
Partial List of Pharmaceutical Products/Applications for toll distillation includes:
- Biological Solution Concentration
- recovery of pure glycerine from crude streams
- Protein Concentration
Partial List of Nutraceutical Products for toll distillation or toll processing includes:
- Herbal Extract Concentration
- Omega 3 Fatty Acids
- Fish Oil
- Solvent removal from Herbal Extracts
- Vitamin E
- Recovery of pure glycerine from crude streams
- Paprika oleoresin
We accomodate specialty small scale molecular distillation or short path evaporation toll distillation for clients as well as much larger multiple tank truck or rail car quantity toll processing campaigns with our range of molecular distillation systems designed for heat sensitive and/or viscous products in multiple industries including food, nutraceutical, specialty chemicals and agricultural industry.